Alsys High-Performance Lab Robot

a revolutionary leap in automation of sample preparation, analyses, and laboratories.

  Platform

Our lab robot forms the foundation of a fully automated analysis system. The modular platform is built for continuous 24/7 operation and enables high throughput with minimal human intervention. With intelligent software, chemical monitoring, and advanced control technologies, the system offers unmatched accuracy and reproducibility.

 

 

 

 

 

 

 

  Analyzers

The platform integrates seamlessly with a wide range of analyzers from leading manufacturers. Whether you use spectrophotometers, ICPs, titrators, or density meters – we create a direct connection between automatic sample preparation and analysis. This boosts efficiency and significantly reduces errors.

 

 

   Modules

Each lab robot is built from functional sample preparation modules tailored to your specific laboratory workflow. From sample intake to dosing, heating, or filtration – our system adapts to your process. The modular design allows for easy upgrades and future expansions.

       

 

 

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Introducing the Alsys High-Performance robot

one of our applications for solid handling

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Sample Introduction

The Alsys Lab Robot takes over the routine work analysis of the laboratory. The sample can be introduced by operators in the Production factory or by laboratory employees. It works with an RFID or Barcode. After introducing the sample, the robot knows exactly which samples have entered and which analysis they have to perform.

Alsys Robot Gripper

Samples, glassware, and Petri dishes in the robot come in various sizes. Therefore, the Alsys Robot Gripper has been specially developed to pick up all sorts of sizes. The gripper is equipped with dozens of sensors to avoid errors.

Solid Dosing module

One of the key modules in our Lab Robot is the Solid Dosing unit. Due to our latest technology and advancements, the Alsys Lab robot is able to dose solid powders on a gravimetrically balance.

Moisture determination

In addition to the solid dispensing unit, moisture measurement is an important measurement within laboratories. This is fully automated and integrated in the Alsys Robot.

Stirring module

Homogenizing the sample is important for the accuracy and reliability of the analysis. Besides various modules containing stirring capabilities, the Robot is also equipped with stirrer positions.

Heating module

The Alsys Lab Robot is equipped with various heating options for sample preparation. Reflux and stirrer positions are possible. The module can be heated up to 300 degrees Celsius.

Analytical equipment

The Robot automates the entire process, including the analysis. Integration with various, new, or existing equipment is possible in the robot. In this application, the robot is equipped with 2x Ion Chromatographs, various titrations, pH measurements, analytical balances, and moisture balances.

Alsys Laboratory Robots

View the the key metrics of the Alsys High-Performance lab robots for automatic sample preparation. Due to our different and customizable modules, Alsys is able to offer a wide scale of Laboratory Automation which is integrated with Ion chromatography, titration, spectrometry and ICP.

24552918

Samples processed

8 min

Analysis time

FAQ

What is the Alsys High-Performance Lab Robot?

The Alsys High-Performance Lab Robot is a large XYZ-gantry platform, with a 3–5 m work surface, that automates the complete wet-chemistry sample preparation and analysis workflow within a single enclosed system. It combines configurable preparation modules for weighing, dosing, dilution, digestion and heating with integrated analytical instruments, controlled by the robot’s own software.

The system is built for continuous 24/7 operation with minimal human intervention, and functions as a complete laboratory: samples can be introduced by production operators or laboratory staff, and the robot manages preparation, analysis and reporting without further manual steps.

What throughput can the High-Performance Lab Robot achieve?

The High-Performance Lab Robot processes up to 500 samples per 24 hours across five parallel methods, depending on the parameters and analyzers configured. Because the system runs unattended around the clock, daily throughput is set by method cycle time rather than by staffing or shift patterns.

Actual throughput for a specific application is calculated during the Design Study, since a straightforward titration and a digestion-based method occupy the system for very different lengths of time.

Can the High-Performance Lab Robot run 24/7?

Yes, the High-Performance Lab Robot is built for continuous 24/7 unattended operation, running through days, nights and weekends without requiring laboratory supervision. Samples can be entered by production operators at any time, so quality control coverage matches production coverage rather than laboratory hours.

The system verifies its own accuracy throughout continuous operation with a scheduled self-check, in which it measures a validated reference sample and checks the result for deviation, so unattended running does not come at the cost of unmonitored drift.

Which sample preparation modules are available (heating, reflux, stirring, dosing, dilution)?

The High-Performance Lab Robot offers modules for heating and reflux, up to 300°C, stirring, solid and liquid dosing, dilution, decapping and capping, filtration and moisture measurement, each performing one defined preparation step within the automated sequence. Solid powders are dosed gravimetrically, using an integrated balance for precise, verified quantities.

Because the platform is modular, a system is configured from the modules a specific method requires, and additional modules can be added later as new methods or requirements arise, without disrupting certified workflows.

Can the High-Performance Lab Robot perform titration, density, and moisture analysis?

Yes, the High-Performance Lab Robot performs titration, density measurement and moisture analysis as part of a single integrated workflow. Titrators and density meters connect directly to the platform alongside the preparation modules, and moisture measurement is available as a dedicated module working in conjunction with the solid dosing unit.

Running these methods together from one automated system means a sample can be weighed, prepared and measured for multiple parameters without manual transfer between separate instruments.

How does ICP sample preparation work on the High-Performance Lab Robot?

ICP sample preparation on the High-Performance Lab Robot follows the same automated sequence as other methods: the robot weighs the sample, carries out digestion or dissolution and dilution to the volume the method requires, and transfers the prepared solution to the connected ICP-OES instrument for measurement, with the result reported against the sample identity.

The platform integrates seamlessly with ICP instruments from leading manufacturers, so preparation and analysis run as one continuous process rather than as separate manual and instrumental steps.

What is RFID and barcode sample introduction?

RFID and barcode sample introduction is how the High-Performance Lab Robot identifies each sample the moment it is loaded: the operator introduces the sample using its RFID tag or barcode, and the robot immediately knows which sample has entered and which analysis or method it requires, without any separate data entry step.

Because the robot is linked to external systems, batch data, sample points and analysis requests can already be known to the robot in advance, so RFID or barcode entry simply confirms which sample has arrived and triggers the corresponding workflow.

How do gripper sensors prevent sample handling errors?

The High-Performance Lab Robot’s gripper is fitted with dozens of sensors that detect and prevent handling errors as it moves samples, glassware and containers between preparation stations. The gripper is purpose-built to pick up containers of varying sizes reliably, and its sensors confirm correct handling at each step rather than assuming it.

This matters because samples, glassware and Petri dishes vary in size and shape across methods; sensor-verified gripping is what allows the same robot to handle that variety without a dropped, misplaced or incorrectly identified sample interrupting an unattended run.

Which analyzers can be integrated into the High-Performance Lab Robot?

The High-Performance Lab Robot integrates with spectrophotometers, ICP instruments, titrators, density meters and other analyzers from leading manufacturers, creating a direct connection between sample preparation and analysis rather than treating them as separate steps. Instrument brands supported include Metrohm, Mettler Toledo, Thermo Fisher, Shimadzu, Agilent, Avantes and Sartorius.

Analyzers can be mounted inside the robot enclosure or positioned alongside it, depending on the method and available footprint, and existing laboratory instruments can generally be integrated rather than replaced.

Can the system be expanded with additional modules after installation?

Yes, the High-Performance Lab Robot can be expanded with additional modules after installation, since the platform is built around a modular design specifically to allow future upgrades. Every new module Alsys develops becomes immediately available within the current product portfolio, so an installed system can gain new capability without being replaced.

Module changes are carried out by Alsys engineers to keep the certified workflow intact; expansion is planned and executed as a deliberate step rather than a self-service option.

How does the High-Performance Lab Robot connect to LIMS, SAP, and ERP?

The High-Performance Lab Robot connects to LIMS, SAP and ERP systems through its control software, which supports more than 20 communication protocols for flexible integration with the systems a customer already has in place. Results are written automatically once analysis completes, and sample data and worklists can be pulled from those systems into the robot.

All data the robot and its connected analyzers produce is stored in the Alsys data terminal before being transferred, giving a single, traceable point where preparation and analysis data are consolidated ahead of integration.

What is the ARC 24/7 software?

ARC 24/7 is the Alsys Robot Computer software that controls and manages the High-Performance Lab Robot — effectively the system’s operating brain, running sample identification, method execution, preparation sequencing and data handling continuously, day and night.

The software supports more than 10 languages for international teams and connects to the Alsys data terminal, where all data produced by the robot and its integrated analyzers is stored before being passed on to LIMS, SAP or ERP systems.

Is the High-Performance Lab Robot suitable for multi-method workflows?

Yes, the High-Performance Lab Robot is built for multi-method workflows, running up to five parallel methods within one system rather than requiring a separate instrument set-up per method. Titration, ICP, spectrometry, density and moisture measurement can all run from the same platform, sharing the same sample intake, gripper and control software.

Because each method draws on the same modular preparation stations, adding a new method to an existing system is a configuration step rather than a separate installation, which is what allows the robot to function as a complete laboratory rather than a single-purpose instrument.